Comparing Two Diesel Level Sensor Technologies: Capacitance vs Radar

Comparing Two Diesel Level Sensor Technologies: Capacitance vs Radar

In fuel storage tank monitoring systems, selecting the right sensor technology significantly impacts measurement accuracy, reliability, and system lifespan. Below is a technical comparison of two sensor lines provided by Daviteq.

:one: CAP10 - Precision Capacitance Level Sensor

Operating Principle:

Measures changes in capacitance between electrodes as the fuel level changes (due to variations in dielectric constant εr).

Technical Specifications:

  • :straight_ruler: Measurement range: 1500mm (standard), extendable up to 2500mm
  • :dart: Resolution: 1mm
  • :bar_chart: Linearity: 0.1% full scale
  • :wrench: Probe material: Aluminum A6061, PA plastic
  • :thermometer: Operating temperature: -20 ~ +70°C (optional -40 ~ +85°C)
  • :droplet: IP67 protection
  • :electric_plug: Output interfaces: 4-20mA, RS485, LoRaWAN, Sub-GHz, Sigfox, NB-IoT, LTE Cat M1

Advantages:

  • :dart: High resolution and linearity
  • :battery: Ultra-low power consumption, ideal for battery/solar-powered IoT
  • :moneybag: Cost-effective solution

Limitations:

  • :warning: Requires initial calibration per diesel type (due to εr variation)
  • :no_entry_sign: Affected by probe fouling or water contamination in fuel

Suitable Applications:

  • Small to medium tanks (horizontal/vertical)
  • Indoor or outdoor environments
  • Stable fuel type (consistent εr)
  • Low-budget projects
  • Low-power wireless IoT systems

:link: Product details - CAP10

:two: RLC - Miniature Radar Level Sensor

Operating Principle:

Uses 60 GHz pulse radar to calculate fuel level by measuring time-of-flight of reflected radar pulses.

Technical Specifications:

  • :straight_ruler: Measurement range: 0.2m ~ 18m
  • :dart: Accuracy: ±3 ~ 5mm
  • :bar_chart: Resolution: 1mm
  • :wrench: Wetted parts: Teflon, POM
  • :thermometer: Operating temperature: -40 ~ +85°C
  • :droplet: IP67 protection
  • :electric_plug: Output interfaces: 4-20mA, RS485, LoRaWAN, Sub-GHz, Sigfox, NB-IoT, LTE Cat M1

Advantages:

  • :artificial_satellite: Non-contact measurement, unaffected by fuel type or contaminants
  • :arrows_counterclockwise: No need for calibration by fuel type
  • :shield: Reliable under harsh outdoor conditions
  • :wrench: Versatile for tanks with complex shapes

Limitations:

  • :money_with_wings: Higher cost than capacitance sensors
  • :straight_ruler: Dead zone of ~20cm
  • :dart: Requires careful installation to avoid sidewall reflections

Suitable Applications:

  • Large tanks with heights over 1.5 meters
  • Outdoor and high-variation environments
  • Multi-type diesel systems
  • Applications requiring high stability and minimal maintenance

:link: Product details - RLC

:bar_chart: Quick Comparison Table

Criteria CAP10 (Capacitance) RLC (Radar 60 GHz)
:dart: Accuracy Very high (requires calibration) Extremely high (no calibration needed)
:wrench: Fuel type impact Requires calibration per diesel Ignored
:droplet: Water contamination Affected Negligible effect
:mag: Probe fouling Affected over time Not affected
:sun_behind_small_cloud: Outdoor use Good durability Excellent durability
:straight_ruler: Dead zone None ~20 cm
:moneybag: Investment cost Low Higher
:battery: Battery/solar IoT Ideal Suitable

:dart: Summary Recommendation

  • Choose CAP10 for small-to-medium tanks, cost-sensitive projects, and environments with stable fuel conditions and good maintenance.
  • Choose RLC for long-term stability, outdoor use, large tanks, or when avoiding calibration and minimizing environmental sensitivity is critical.

:envelope_with_arrow: For project-specific support or consultation, please contact the Engineering Department or submit your request via Daviteq Contact Page.